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42P Motor Integration Guide

The 42P can be evaluated as a gearbox-only solution or as part of a matched motor + planetary gearbox assembly.

This guide uses only the currently published 42P gearbox and interface data. Final motor matching depends on the selected ratio, stage count, motor operating point, duty cycle and mechanical interface.

Published Motor-Matching Reference

Parameter Published reference
Motor type DC motor
Nominal voltage 3-48 VDC
Adapted motor power Below 200 W
Continuous permissible gearbox input speed <= 8,000 rpm

These are motor-matching references for the 42P platform, not electrical ratings of the mechanical gearbox itself.

Current Motor-Side Interface

The current 42P controlled interface drawing shows:

  • gearbox body diameter: 42 mm
  • motor-side center opening: Ø16.0 mm (+0.05 / 0 mm)
  • motor-side mounting: 2 x Ø3.1 mm holes
  • opposed mounting-hole spacing: 25.0 ±0.1 mm
  • stage-dependent gearbox body length: 35.6 / 46.9 / 58.2 / 69.5 mm

Open 42P Mechanical Interface v1.1

Gearbox Operating Limits Relevant to Motor Matching

Parameter Public value
Rated allowable torque range 80.0-150.0 kgf.cm
Maximum momentary torque range 160.0-300.0 kgf.cm
Continuous permissible input speed <= 8,000 rpm
Backlash at no load <= 1.2 deg
Operating temperature range -40 to 120 C

Maximum momentary torque is not a continuous operating rating.

Information Required for Motor Matching

To evaluate a customer's motor or prepare a SigGear motor + gearbox configuration, provide:

  • motor type
  • nominal voltage
  • rated and peak power
  • rated / no-load speed
  • motor shaft diameter
  • usable shaft length
  • pinion / flat / key requirement
  • mounting-hole pattern
  • locating pilot diameter
  • available total assembly length
  • target output speed
  • continuous output torque
  • momentary / peak output torque and duration
  • duty cycle
  • ambient temperature
  • prototype quantity
  • estimated annual quantity

If the customer does not know the reduction ratio, motor speed plus target output speed is enough for the first review.

Integration Workflow

Application requirement
-> check 42 mm envelope
-> select stage and ratio
-> check rated torque and input-speed limit
-> review motor operating point
-> verify shaft / locating / mounting interface
-> confirm assembly length
-> release configuration-matched drawing / CAD
-> sample validation
-> design freeze

CAD and Sample

A simplified public 42P 4-stage STEP reference is released for early packaging and mechanical Design-In. The detailed 42P full-assembly STEP remains configuration-controlled engineering CAD.

Download 42P Simplified STEP - 4-Stage Reference

For final CAD, provide the selected ratio / stage count and motor interface.

Request Motor + 42P Matching

Open 42P Design-In Pack

Engineering Contact

Wanrong Wang
International Sales / Sales Engineer, SigGear
wangwanrong@siggear.com